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What Are the UN 38.3 Transportation Testing Requirements for Lithium-Ion Batteries?
Article Summary Understanding UN 38.3 Battery Testing: Current Standards and What’s Coming Next Lithium batteries are everywhere — powering everything from smartphones and laptops to electric vehicles and energy storage systems. With such wide use comes significant responsibility: ensuring these batteries can be transported safely across the globe. That’s where the UN 38.3 testing standards…
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Countdown to “Safely Charging Ahead” Symposium: Americase Releases Full Agenda Featuring Live Battery Safety Demonstrations, Regulatory Insights, and Industry Leader Panel Discussions
Registration is still open for symposium in Waxahachie, TX, Oct 27-28 Waxahachie, TX October 9, 2025 — With just weeks to go before one of the battery industry’s most anticipated safety events, Americase has released the full agenda for its upcoming “Safely Charging Ahead: Navigating Battery Safety, Regulations & Innovation Symposium,” taking place October 27–28,…
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Inside the SAE G-27 Testing Process: Ensuring Lithium Battery Safety in Transit
Article Summary Transporting lithium batteries safely is a global challenge, requiring strict regulations and robust testing. The SAE G27 Lithium Battery Packaging Performance Committee is at the forefront of this effort, working to develop and refine standardized lithium-ion battery packaging tests. These tests aim to ensure that packaging solutions can contain thermal runaway, withstand fire…
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How are Different Types of Lithium-Ion Batteries Tested to Determine and Verify Optimal Containment?
Article Summary Understanding Battery Capacity and Containment Solutions When it comes to lithium batteries, accurate testing is essential for developing effective containment and suppression solutions. Each battery is unique, and its Battery Management System (BMS) can alter its performance. For example, a battery rated at 3 volts at the cell level may have its charging…
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Translating Test Results Into Design
Article Summary When it comes to designing containers for specialized applications, especially for transporting sensitive equipment like helicopter blades or hazardous materials like lithium-ion batteries, testing plays a crucial role. It’s not just about determining if a design meets current needs; testing often uncovers hidden weaknesses and opportunities for improvement. The insights gained from testing…
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Putting Together a Test Plan: Step By Step Advice
Article Summary Q&A with Raymond James, Principal Engineer Question #1: What are the essential components that should be included in a comprehensive test plan? The essential components that should be included in any test plan start with backtracking a little and determining what the customer is trying to prove with the testing. Once you have…
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How Laboratory Testing Helps Prevent Accidents with Lithium-Ion Batteries
Article Summary Lithium-ion batteries power our everyday lives, from smartphones to electric vehicles. Even though lithium-ion batteries are inherently safe, when mishandled or off-spec, they may pose risks, including thermal runaway, short circuits, and chemical leaks. These hazards underscore the critical importance of rigorous laboratory testing to prevent accidents and ensure safety. This blog will…
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HazMat Packaging Requirements and the Process Behind Shipping Dangerous Goods
Article Summary “HazMat,” or hazardous materials, refers to substances with properties that can pose risks to health, property, or the environment. Today, packaging requirements for hazardous materials vary depending on the specific substance and mode of transportation, but regardless of what’s in the packaging, it’s incredibly important for those involved in the supply chain to…

